Zakkaa operates multiple specialized manufacturing factories across India, each designed for specific product categories, including electronic appliances, motors, furniture, and industrial components within a structured OEM ecosystem.
Zakkaa operates advanced electronic manufacturing factory units across multiple industrial locations in India for large-scale OEM production of motors, home appliances, and electronic systems. Each unit is structured with dedicated production lines for winding, assembly, testing, and finishing operations, ensuring controlled manufacturing flow across every stage.
Zakkaa’s motor manufacturing unit operates a state-of-the-art 36,000 sq. ft. manufacturing facility strategically located at IMT Faridabad, Haryana, India. Our integrated operations bring winding and assembly processes under one roof for maximum efficiency. The facility is equipped with 47 advanced machines supporting the complete production flow, from initial winding operations through final motor assembly. This integrated approach ensures seamless quality control, reduced lead times, and consistent output. Our centralized manufacturing setup enables us to maintain strict process standards while scaling production capacity to meet growing demand.
The winding process begins with Slot Insert, followed by Coil Making and Coil Transfer in Cup. The coil then undergoes 1st Forming, Polyester Pink Paper/Glass Tape Covering, Lead Connection, and Terminal Crimping. After Joint Covering and Loose Wire Setting, a Continuity Test determines if the process proceeds to Lacing Thread Knotting or requires Rework. Following Coil Wedge Inserting and another Continuity Test, approved coils move to Final Forming, Date Month Marking, Taping, Final Inspection, and Electrical Parameter Checking before transfer to Varnish.
Slot Insert
Coil Making
Coil Transfer in Cup
1st Forming
Polyester Pink Paper/Glass Tape Covering
Lead Connection
Terminal Crimping
Joint Covering
Loose Wire Setting
Continuity Test (OK/NG Decision Point)
Slot Insert
Coil Making
Coil Transfer in Cup
1st Forming
Polyester Pink Paper/Glass Tape Covering
Lead Connection
Terminal Crimping
Joint Covering
Loose Wire Setting
Continuity Test (OK/NG Decision Point)
Slot Insert
Coil Making
Coil Transfer in Cup
1st Forming
Polyester Pink Paper/Glass Tape Covering
Lead Connection
Terminal Crimping
Joint Covering
Loose Wire Setting
Continuity Test (OK/NG Decision Point)
From institutional buyers to retail partners and large-scale operations, Zakkaa supports diverse client networks nationwide across 16 states of India. As India's leading electronics & home appliances manufacturer, Zakkaa delivers reliable solutions built for consistent performance and long-term value.
The motor assembly process follows a systematic workflow from component inspection through assembly, pressing, fitting, and testing stages. Quality checkpoints throughout the process help maintain accuracy, reliability, and consistent production standards. Final operations include soldering, testing, running, and quality verification before transfer to finished goods. Non-conforming units undergo rework and re-testing to ensure compliance with quality requirements.
Wound Stator Inspection
Rotor Inspection
Shaft Inspection
Cover Assembly Inspection
Ring Pressing
Nut Tightening
Stator Rollerising
Bottom Cover Fitting
Rotor Insert to Cover
Open Testing
Each assembly stage incorporates rigorous quality checks. If components pass inspection, they proceed to the next stage. Non-conforming items enter a rework loop for correction before re-testing.
Wound Stator Inspection
Rotor Inspection
Shaft Inspection
Cover Assembly Inspection
Ring Pressing
Nut Tightening
Stator Rollerising
Bottom Cover Fitting
Rotor Insert to Cover
Final STR Cabin Testing validates both electrical and mechanical parameters. Approved units transfer to Finished Goods. Rejected items undergo supplier review or store rejection protocols.
Zakkaa’s motor unit operates with a comprehensive fleet of 47 advanced manufacturing machines strategically deployed across five key operational areas: utility systems, winding line, sub-assembly, assembly line, and material handling. This integrated machine infrastructure forms the backbone of our precision manufacturing capabilities. Each machine is carefully selected and maintained to ensure consistent quality output and maximum operational efficiency. From automated coil winding equipment to hydraulic press systems and surge testing machines, our facility is equipped to handle the complete motor manufacturing process under one roof, enabling seamless production flow and rigorous quality control at every stage.
Zakkaa operates a multi-location manufacturing and operational network across India. We connect production activity, regional execution, and supply coordination across different industrial clusters.
Complete inventory of machines supporting sub-assembly operations, main assembly line production, and material handling. These systems work together to ensure seamless workflow from component preparation through final motor assembly at our IMT Faridabad facility.
Complete inventory of 47 specialized machines powering our motor and fan manufacturing operations — from winding and forming to assembly and testing.
Total: 47 machines listed
MOTOR & FAN MANUFACTURING UNIT MACHINERY
Maximum Daily Production Capacity at Full Machine Utilization (24-Hour Operation) Giriraj Enterprises (Motor Unit) | IMT Faridabad, Haryana | 36,000 Sq. Ft.
TOTAL MANUFACTURING CAPACITY
11,800
Units/Day
VENTILATION FANS
2,000
Pcs/Day
EXHAUST FANS
500 pcs/day
9" | 12" | 15" | 18" | 24"
TPW FANS
1,000
Pcs/Day
Total: 11,800 units/day
Capacities represent maximum production under full machine utilization.
Zakkaa’s motor unit at IMT Faridabad combines strategic location, advanced infrastructure, and rigorous quality systems to deliver excellence in motor manufacturing. Our 36,000 sq. ft. facility houses 47 specialized machines with integrated winding and assembly operations under one roof.
36,000 sq. ft. state-of-the-art manufacturing facility at a strategic Faridabad location. 47 advanced machines supporting complete production flow with scalable capacity for future growth.
Seamless winding and assembly operations under one roof for streamlined production. Process-controlled manufacturing ensures consistency and efficiency across all stages.
In-house surge testing with comprehensive electrical and mechanical testing protocols. Robust quality assurance system with multiple checkpoints throughout production.
MSME Sustainable
Certificate of Compliance
Verification of Compliance
Certificate of Compliance
Certificate of Compliance
Certificate of Registration
Certificate of Registration
Compliance of sustainability standard
Environmental Management System
Certificate of Registration
MSME Sustainable
Certificate of Compliance
Verification of Compliance
Certificate of Compliance
Certificate of Compliance
Certificate of Registration
Certificate of Registration
Compliance of sustainability standard
Environmental Management System
Certificate of Registration
MSME Sustainable
Certificate of Compliance
Verification of Compliance
Certificate of Compliance
Certificate of Compliance
Certificate of Registration
Certificate of Registration
Compliance of sustainability standard
Environmental Management System
Certificate of Registration
