Zakkaa operates multiple specialized manufacturing factories across India, each designed for specific product categories, including electronic appliances, motors, furniture, and industrial components within a structured OEM ecosystem.
Zakkaa operates advanced electronic manufacturing factory units across multiple industrial locations in India for large-scale OEM production of motors, home appliances, and electronic systems. Each unit is structured with dedicated production lines for winding, assembly, testing, and finishing operations, ensuring controlled manufacturing flow across every stage.
85,000 sq. ft. state-of-the-art facility in Bhiwadi, Rajasthan, equipped with 57 machines & equipment for integrated cooler manufacturing.
Zakkaa’s cooler manufacturing unit operates a fully integrated manufacturing ecosystem, seamlessly connecting six critical process stages from raw material processing to final product dispatch. This end-to-end capability ensures quality control, operational efficiency, and rapid production turnaround.
High-precision plastic component manufacturing with machines ranging from 150T to 1400T capacity. Processes PP, ABS, and HIPS materials for cooler bodies, panels, and structural components.
Metal component production using 80T, 120T, and 180T die casting machines. Creates durable aluminum and zinc alloy parts, including motor housings, brackets, and precision fittings.
Four dedicated assembly lines, producing 4,200–4,500 coolers daily. Comprehensive testing includes leakage, electrical, and load testing before packaging and dispatch.
From institutional buyers to retail partners and large-scale operations, Zakkaa supports diverse client networks nationwide across 16 states of India. As India's leading electronics & home appliances manufacturer, Zakkaa delivers reliable solutions built for consistent performance and long-term value.
85,000 sq. ft. integrated manufacturing facility strategically located in Bhiwadi, Rajasthan - India's premier industrial hub.
Injection Moulding Capability – Cooler Manufacturing Unit
| Sr. No. | Machine Description | Qty | Make Machine Location / Capacity |
|---|---|---|---|
| 1 | SM 120 | 2 | Supermaster 120 |
| 2 | NLG 180 | 2 | Neelgiri 180 |
| 3 | SM 220 | 2 | Supermaster 220 |
| 4 | NLG 260 | 2 | Neelgiri 260 |
| 5 | NLG 360 | 2 | Neelgiri 360 |
| 6 | NLG 460 | 1 | Neelgiri 460 |
| 7 | NLG 560 | 1 | Neelgiri 560 |
| 8 | NLG 660 | 1 | Neelgiri 660 |
| 9 | SM 680 | 1 | Neelgiri 680 |
| 10 | NLG 980 | 1 | Neelgiri 980 |
| 11 | NLG 1400 | 1 | Neelgiri 1400 |
| 12 | NLG 550 | 1 | Neelgiri 560 |
| 13 | Compressor | 1 | CP 110 CFM |
| 14 | Compressor | 1 | 41 CFM |
| 15 | EOT Cranes | 2 | K2 Cranes 5 Ton |
| 16 | EOT Cranes | 2 | K2 Cranes 3.5 Ton |
| 17 | Fire Hydrant System | 1 | - |
| 18 | Radial Drilling Machine | 3 | - |
| 19 | Ultrasonics Machine-1 | 5 | - |
| 20 | Lathe Machine | 1 | - |
| 21 | Surface Grinder | 1 | - |
| 22 | Multi Test Panel for Cooler Testing-I | 5 | - |
| 23 | Cooling Tower | 3 | 1000 |
| 24 | Fire Ball | 20 | - |
| 25 | Fire Extinguisher | 15 | - |
| 26 | HOSE Reel | 6 | - |
| 27 | Grinder | 2 | 32 Inch |
| 29 | Dehumidifier for Preheating | 16 | - |
| 31 | Loader | 16 | - |
| 33 | Masterbatch Mixing Chamber | 1 | - |
| 35 | Hand Drill Machine | 5 | - |
| 37 | Magnet Drill Machine | 2 | - |
| 39 | Die Casting Machine-I | 1 | 80 Ton |
| 41 | Die Casting Machine-II | 1 | 120 Ton |
| 43 | Die Casting Machine-III | 1 | 180 Ton |
| 45 | Heat Gun | 5 | - |
| 47 | Oven for Heating Aluminium | 2 | 34 KW |
| 49 | Manual Lifter | 1 | - |
| 51 | Buffing Grinder | 1 | 0.25 HP |
| 53 | Fan Balancing Machine | 1 | - |
| 55 | Pneumatics Tool for Assembly | 40 | - |
| 57 | Weighing Machine 500 KG | 1 | 500 KG |
| 59 | Weighing Machine 100 KG | 2 | 100 KG |
| 61 | Weighing Machine 5 KG | 1 | 5 KG |
| 63 | Weighing Machine 1 KG | 1 | 1 KG |
| 65 | High Voltage Tester | 2 | - |
| 67 | Tapping Machines | 3 | 0.5 HP |
| 68 | Assembly Line | 5 | - |
| 69 | Air Conditioner | 7 | - |
| 70 | Computer | 8 | - |
| 71 | Goods Lift | 2 | - |
| 72 | Wrapping Machine | 1 | - |
| 73 | Strapping Machine-I | 5 | - |
| 74 | Hand Pallet | 2 | 2 Ton |
| 75 | Surveillance Camera | 35 | - |
Our facility operates at peak efficiency with a total daily output of up to 7,400 units across 6 assembly lines. Cooler production leads with 4 lines delivering 4,400 units/day, supported by dedicated geyser (1,000 units/day) and heater (2,000 units/day) lines.
Each line is engineered to maximize throughput while maintaining strict quality standards throughout the production cycle.
Our injection molding department features 15 high-performance machines ranging from 150T to 1400T capacity, enabling versatile production of cooler components. Total raw material processing capacity exceeds 1,500 kg/hr across all machines, supporting our daily output of 4,200-4,500 cooler units.
15 injection molding machines with tonnage ranging from 150T to 1400T. Machines from leading manufacturers ensure reliable, high-quality production with an additional 480 Moulds.
Tonnage distribution optimized for cooler component production: multiple 350T-650T machines for medium parts, high-capacity 850T-1400T machines for large body panels and housings
Combined raw material processing capacity of 1,500+ kg/hr. Machines process PP, ABS, and other engineering plastics required for durable cooler components.
Our facility is equipped with robust infrastructure to support continuous manufacturing operations. Two high-capacity compressors provide reliable pneumatic power. Four EOT cranes (2x 5 ton, 2x 3.5 ton) enable efficient material handling. A comprehensive fire hydrant system ensures safety compliance, while cooling towers with a 1000 capacity maintain optimal operating temperatures.
Our comprehensive equipment infrastructure supports high-quality manufacturing with specialized machines for production, testing, and workshop operations. This integrated approach ensures consistent product quality and efficient throughput across all manufacturing stages
4 Ultrasonic Welding Machines for precision plastic joining. 2 Lathe Machines and 2 Bench Grinders for component finishing. Heat guns and pneumatic tools for assembly support.
3 Test Panels for electrical verification. 2 Hot Air Ovens for thermal testing. Load testing equipment for performance validation. Comprehensive inspection stations.
Bench grinders and lathe machines for precision work. Pneumatic tools for assembly operations. Heat guns for assembly support. Dedicated maintenance equipment.
Our die casting department features three high-performance machines ranging from 80 to 180 tons, enabling precision manufacturing of aluminum and zinc components. This integrated capability ensures quality control and efficient production cycles for cooler housings and structural parts.
Strategic in-house die casting reduces lead times while maintaining consistent quality standards across all cooler components.
Our high-capacity assembly infrastructure is engineered to optimize material flow, ensure quality checks, and support high-volume daily manufacturing requirements.
4 dedicated cooler assembly lines delivering 4,200–4,500 units daily with optimized production flow and efficient line balancing.
Total Capacity: 4,200–4,500 units/day across all 4 assembly lines. Each line operates with dedicated workstations for motor fitting, fan blade assembly, electrical connections, and final testing.
Each assembly line produces approximately 1,100 units per day. Lines are configured for parallel operation with synchronized material handling, enabling consistent quality output throughout the production cycle.
2 forklifts for efficient material movement, hand pallets for floor-level transport, and digital weighing machines ensuring accurate dispatch weights.
Automated wrapping machines for secure pallet packaging and strapping machines for reinforced box sealing, ensuring safe transit of finished coolers.
Our 85,000 sq. ft. facility houses 57 machines and pieces of equipment across six key categories, enabling fully integrated cooler manufacturing from raw material processing through final dispatch.
15 injection molding machines (100T–1400T) plus 3 die casting machines (80T, 120T, 180T), providing comprehensive plastic and metal component manufacturing capability.
Rigorous raw material verification upon arrival. All components are inspected for dimensional accuracy, material quality, and compliance with specifications before entering production.
Comprehensive water tank and pump system testing. Each cooler undergoes pressure testing to ensure zero leakage and optimal water circulation performance.
Complete electrical safety inspection, including switch plate testing, power cord verification, motor performance testing, and full load testing under operational conditions.
Every cooler passes a comprehensive final quality check before packaging. Dispatch verification ensures correct labeling, documentation, and product integrity for customer delivery.
Our cooler manufacturing unit delivers manufacturing excellence through integrated assembly lines. Its daily capacity is 4,200–4,500 units. Our robust testing infrastructure ensures quality at every stage. Strategic location in Bhiwadi, Rajasthan, provides logistical advantages. In-house manufacturing capabilities enable complete production control from raw materials to dispatch.
MSME Sustainable
Certificate of Compliance
Verification of Compliance
Certificate of Compliance
Certificate of Compliance
Certificate of Registration
Certificate of Registration
Compliance of sustainability standard
Environmental Management System
Certificate of Registration
MSME Sustainable
Certificate of Compliance
Verification of Compliance
Certificate of Compliance
Certificate of Compliance
Certificate of Registration
Certificate of Registration
Compliance of sustainability standard
Environmental Management System
Certificate of Registration
MSME Sustainable
Certificate of Compliance
Verification of Compliance
Certificate of Compliance
Certificate of Compliance
Certificate of Registration
Certificate of Registration
Compliance of sustainability standard
Environmental Management System
Certificate of Registration
